Polyurethane (PUR)
Polyurethane (PUR/PU) has proven itself as a high-performance technical material in countless areas of application. The plastic owes its widespread use to its outstanding properties, which we tailor exactly to your requirements by specifically varying the starting materials — from extremely soft (20 Shore A) to high-strength (70 Shore D).
Polyurethane
precisely set
The result is heavy-duty components which, thanks to their versatility, are reliable even in the most demanding industrial environments.
Polyurethanes make our lives more comfortable, safer and more pleasant. Whether in sports, leisure, agriculture or mechanical engineering, we encounter polyurethanes every day. As an armrest, scraper, sieve, sorting star, semi-finished product, cable sheathing, roller and much more, polyurethane offers top performance.
The core properties of polyurethane:
• Extremely resistant to wear and cuts
• High impact resistance & mechanical strength
• Excellent damping values
• Good weather, oil and grease resistance
• Flexible even at low temperatures
Polyurethane is not a standardized material, but a reactive 2-component system that only acquires its final properties during processing. Our INTEC systems are the result of decades of development. By carefully selecting and mixing raw materials, we produce components for you with precisely defined property profiles.
Properties made to measure with our INTEC systems
The INTEC CI system offers excellent resistance to solvents and good transferability of media such as paints and paints. It can be easily sanded and is resistant to temperatures from -20 °C to 85 °C.
Application
painting roller, low hardness mouldings
Industries
paper, film, textile processing, machinery
Permanence
Solvents, paints, oils, fats
Specifics
antistatic versions, very low shore hardness from 10 A
This system combines high cut, tensile and tear resistance with very good abrasion values. Thanks to excellent flow properties, it is ideal for delicate components.
Application
scrapers, filigree moldings
Industries
food industry, agricultural technology, packaging industry
Permanence
natural oils/fats, hydrolysis (up to 35°C), weak acids
Specifics
FDA & FC compliant, flame retardant & detectable versions
The proven all-rounder with high cut, tensile and tear resistance, good abrasion values and very good oil resistance.
Application
flexible pressure rollers, rollers, conveyor stars
Industries
food industry, agricultural technology, mechanical engineering
Permanence
natural oils/fats, hydrolysis (up to 35°C), weak acids
Specifics
FC compliant in accordance with EC No. 1935/2004 and EU No. 10/2011
This system is characterized by its excellent tensile and tear resistance as well as good abrasion values, combined with good oil and weather resistance.
Application
cell divider, dosing housing
Industries
agricultural technology, food industry, packaging industry
Permanence
oils, fats, hydrolysis
Specifics
high strength for robust components
INTEC EK offers excellent microbes and hydrolysis resistance, good abrasion values and excellent recovery properties, particularly at low temperatures (down to -38°C).
Application
finisher for snow groomers, sorting stars
Industries
conveyoring/storage technology, mechanical engineering, agricultural technology
Permanence
microbes, hydrolysis (up to 35°C), weak acids
specifics
excellent cold flexibility
This system is characterized by good dynamic properties, microbes and hydrolysis resistance and is ideal for components with high material requirements.
Application
large-volume components and coatings
Industries
conveyoring/storage technology, mechanical engineering, agricultural technology
Permanence
natural oils/fats, microbes, hydrolysis
Specifics
good dynamic properties, economical for large volumes
With a temperature resistance of up to 130°C, this polyether system is resistant to microbes and hydrolysis and is ideal for highly dynamic applications in hot environments.
Application
no-crush roller, pump elements, roller coatings
Industries
steel & aluminum processing, food industry
Permanence
bases, acids, high temperatures
Specifics
resistant to high temperatures, very dynamically resilient
Designed for high speeds under heavy loads. It offers excellent dynamic load capacity, very high tensile and tear strength and is resistant to hydrolysis.
Application
moulded parts, high-speed rollers
Industries
steel processing, mining, maritime, mechanical engineering
Permanence
oils, fats, hydrolysis
Specifics
excellent dynamic load capacity
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INTEC RTE is our solution for the highest requirements. It offers excellent resistance to chemicals, abrasion, erosion and corrosion, even at high temperatures and pressures.
Application
roller coatings (Ø 100 mm — 1500 mm)
Industries
steel & aluminum processing, conveyor technology, mechanical engineering
Permanence
bases, acids, oils, fats, hydrolysis
specifics
very good recovery behaviour, easy to grind
Polyurethane solutions from the casting process
See which products and components we have already successfully manufactured using our casting process.
Stirring arm protector
Elastic and wear-resistant polyurethane stirrer arm protector prevents concrete from sticking - extremely abrasion-resistant.
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Cable management rollers
Developed for cable laying machines: Can withstand heavy loads even in combination with water and friction - abrasion-resistant and corrosion-resistant.
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Hydrocyclone
Used in particular in energy technology: For separating solids from liquids - abrasion-resistant and available in small quantities.
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Three-component seal
Can be inflated by a metal insert, creates an airspace outside for sealing. On the inside, a polyurethane membrane reinforces the component and prevents it from expanding inwards.
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Detectable sieve star
Filled with aluminum powder so that it can be identified via a metal detector. The individually adapted material is durable and has excellent abrasion properties.
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Screw element
Mounted on a square shaft, transport bulk materials through rotational movements — abrasion-resistant and weather-resistant.
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Belt scraper
PU scraper for conveyor belts for optimum scraping results and a long service life in a wide range of applications – flexible and abrasion-resistant.
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Sowing unit
Housing with metal insert: Robust against abrasion, significantly lighter and less expensive than a steel component thanks to the lightweight construction.
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Correct proceedings
for every series
We always choose the economically and technically optimal solution for your project in order to produce a perfect component from the selected material.
Casting
Prototypes, pre-series & small series starting at 1,000 pieces
This process enables complex components to be manufactured quickly and cost-effectively, even without high tool costs.
Injection Moulding
Series production starting at 1,000 pieces
The solution for maximum precision in series production. We produce large quantities of consistently high quality.
Your partner for the entire process
A good idea needs a strong partner who will accompany it from the initial sketch to series production. We offer you a complete range of services that covers all phases of product development. This not only gives you security, but above all the freedom to concentrate on what's important: your vision.
Consulting
We listen carefully and think along with you to find the best solution for your project. This ensures that your product meets all requirements.
Research and Development
We are constantly researching new materials and processes. This enables the development of innovative products.
Design and Toolmaking
Our experts design components suitable for production and create the appropriate shapes in our own tool shop.
Quality Management
Our consistent quality management ensures every step in the process. This gives you absolute reliability and security.